對(duì)于鋁帶分切時(shí)，在設(shè)備收卷的過(guò)程中質(zhì)檢人員要密切關(guān)注是否在收卷過(guò)程中有劃傷，因?yàn)榭v切過(guò)程中如果設(shè)備內(nèi)有異物，到會(huì)導(dǎo)致鋁卷從頭到尾有紋理大小和走勢(shì)為直線的劃傷，對(duì)于表面質(zhì)量影響較大，所以收卷過(guò)程中要注意劃傷，已經(jīng)發(fā)現(xiàn)劃傷要立即停止生產(chǎn)，并查找原因。
For aluminum strip slitting, quality inspectors should pay close attention to whether there are scratches during the equipment winding process. If there are foreign objects inside the equipment during the slitting process, it can cause scratches with a straight grain size and trend from beginning to end, which has a significant impact on surface quality. Therefore, attention should be paid to scratches during the winding process. If scratches are found, production should be stopped immediately and the cause should be found.
通常鋁帶劃傷幾乎都是出現(xiàn)在分切加工過(guò)程中，而母料的問(wèn)題較少，所以分切加工員工要做到加工前檢查及清理生產(chǎn)線上面的異物，生產(chǎn)中注意鋁帶表面有無(wú)異常，包裝時(shí)觀察鋁帶表面是否有劃傷現(xiàn)象，同時(shí)如果母料本省就有劃傷要及時(shí)停止生產(chǎn)，并及時(shí)反映。變壓器用鋁帶無(wú)毛刺分切成品表面光滑無(wú)痕，板型平整，斷面整齊經(jīng)倒角工藝后實(shí)現(xiàn)圓角，零毛刺。加工后的鋁帶不能產(chǎn)生任何新的表面缺陷（如擦劃傷、矯直機(jī)留下的橫震紋等）注：在各通過(guò)機(jī)組單元表面防擦劃傷處理及時(shí)更換、清理。
Usually, scratches on aluminum strips occur during the slitting process, and there are fewer issues with the masterbatch. Therefore, slitting employees should inspect and clean foreign objects on the production line before processing, pay attention to the surface of the aluminum strip during production, and observe whether there are scratches on the surface of the aluminum strip during packaging. At the same time, if there are scratches on the masterbatch in the province, production should be stopped in a timely manner and reported in a timely manner. The aluminum strip used for transformers is cut without burrs, and the surface of the finished product is smooth and scratch free. The plate shape is flat, and the cross-section is neat. After chamfering, rounded corners and zero burrs are achieved. The processed aluminum strip should not produce any new surface defects (such as scratches, transverse vibration lines left by the straightening machine, etc.) Note: Replace and clean the surface of each unit in a timely manner after anti scratch treatment.
變壓器用鋁帶主要與用來(lái)做干式變壓器內(nèi)部纏繞，外觀質(zhì)量要做到斷面整齊，圓角，沒(méi)有毛刺，松卷，起杠，塔型等缺陷。表面沒(méi)有輥印，黑線，亮斑，劃傷，磕碰等缺陷。 表面沒(méi)有退火后形成的油斑，撕裂，起泡等現(xiàn)象。 描述：表面光滑，無(wú)劃痕。邊部可做倒角，光滑，優(yōu)于國(guó)家標(biāo)準(zhǔn)。電阻率小于等于0.028。 包裝：木托盤(pán)，內(nèi)有防潮紙，中間紙?zhí)淄?，?nèi)徑300mm或者500mm. 免費(fèi)提供樣品，量大價(jià)格從優(yōu)含鋁量：≥99.6% 執(zhí)行標(biāo)準(zhǔn)：GB/T 3190-1996 延伸率：≥35% 抗拉強(qiáng)度：60-95Mpa 交貨期：7-15天用途：主要用于大型變壓器，太陽(yáng)能，電力等行業(yè)。公司常年備有大量變壓器鋁帶現(xiàn)貨庫(kù)存，如果你需要變壓器鋁帶可以聯(lián)系我們，我們將以優(yōu)質(zhì)的產(chǎn)品，貼心的服務(wù)為你提供完善的服務(wù)。
The aluminum strip used for transformers is mainly used for internal winding of dry-type transformers. The appearance quality should ensure that the section is neat, rounded, and free of defects such as burrs, loose coils, lifting bars, and tower shapes. There are no defects such as roller marks, black lines, bright spots, scratches, bumps, etc. on the surface. There are no oil stains, tears, bubbles or other phenomena formed on the surface after annealing. Description: The surface is smooth and free from scratches. The edges can be chamfered, smooth, and superior to national standards. The resistivity is less than or equal to 0.028. Packaging: Wooden pallet with moisture-proof paper inside, middle paper sleeve, inner diameter of 300mm or 500mm Free samples are provided, with large quantities and favorable prices. Aluminum content: ≥ 99.6%. Executive standard: GB/T 3190-1996 Elongation: ≥ 35% Tensile strength: 60-95Mpa. Delivery time: 7-15 days. Usage: mainly used in large transformers, solar energy, power and other industries. The company has a large inventory of transformer aluminum strips in stock all year round. If you need transformer aluminum strips, you can contact us. We will provide you with high-quality products and thoughtful services to provide you with comprehensive services.
鋁帶外表?yè)p傷主要原因 ：鑄錠內(nèi)存在一定數(shù)量的堅(jiān)硬的金屬顆粒，①鑄錠外表附著有雜物或鑄錠成分偏析。鑄錠表面存在大量偏析浮出物而鑄錠又未進(jìn)行均勻化處置或均勻化處置效果不好時(shí)。擠壓過(guò)程中金屬流經(jīng)工作帶時(shí)，這些偏析浮出物或堅(jiān)硬的金屬顆粒附著在工作帶外表或?qū)ぷ鲙г斐蓳p傷，終對(duì)鋁帶外表造成劃傷； ②工作帶上有雜物，使工作帶表面在擠壓時(shí)受傷而劃傷鋁帶； 當(dāng)其與鋁帶接觸時(shí)對(duì)鋁帶外表造成劃傷；③出料軌道或擺床上有裸露的金屬或石墨條內(nèi)有較硬的夾雜物。 由于速度過(guò)快造成鋁帶碰傷；④在叉料桿將鋁帶從出料軌道上送到擺床上時(shí)。 ⑤在擺床上人為拖動(dòng)鋁帶造成擦傷； ⑥在運(yùn)輸過(guò)程中鋁帶之間相互摩擦或擠壓造成損傷。
The main cause of surface damage to aluminum strips is the presence of a certain amount of hard metal particles inside the ingot, ① debris or segregation of ingot components attached to the surface of the ingot. When there is a large amount of segregation floating on the surface of the ingot and the ingot has not been homogenized or the homogenization treatment effect is not good. During the extrusion process, when the metal flows through the working strip, these segregation floats or hard metal particles adhere to the surface of the working strip or cause damage to the working strip, ultimately causing scratches on the surface of the aluminum strip; ② There are debris on the work belt, causing the surface of the work belt to be injured during compression and scratching the aluminum strip; When it comes into contact with the aluminum strip, it causes scratches on the surface of the aluminum strip; ③ There are exposed metal or graphite strips with hard inclusions on the discharge track or bed. The aluminum strip is damaged due to excessive speed; ④ When the aluminum strip is transported from the discharge track to the swing bed by the fork rod. ⑤ Scratches caused by manually dragging the aluminum strip on the bed; ⑥ Damage caused by mutual friction or compression between aluminum strips during transportation.
解決方法 ：加強(qiáng)對(duì)鑄錠質(zhì)量的控制； 盡量減少鋁帶與輔具的接觸損傷。③用軟質(zhì)毛氈將鋁帶與輔具隔離。 盡量防止隨意拖動(dòng)或翻動(dòng)鋁帶，及時(shí)清理毛氈上面的異物。④生產(chǎn)中要輕拿輕放。 盡量防止相互摩擦。⑤在料框中合理擺放鋁帶。
Solution: Strengthen the control of ingot quality; Minimize contact damage between aluminum strips and accessories as much as possible. ③ Use soft felt to isolate the aluminum strip from the accessory. Try to prevent arbitrary dragging or flipping of the aluminum strip, and clean foreign objects on the felt in a timely manner. ④ Handle with care during production. Try to prevent mutual friction. ⑤ Reasonably place aluminum strips in the material frame.
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